High-Precision Weighing Solution AF-50K pellet bag filler

AF-50K Pellet Packing Scale – High-Precision Weighing Solution for Plastic & Rubber Industry

General Measure Technology Co. Ltd. (China) introduces an advanced pellet packing solution designed to improve accuracy, efficiency, and consistency in industrial packaging processes. Widely applied in the plastics and rubber industries, the AF-50K packing scale with three-loadcell technology delivers superior performance for high-volume production environments.

About Kumho-Sunny – Leading Manufacturer of Modified Plastics

Kumho-Sunny is among the top manufacturers of high-performance modified plastics in Asia, specializing in materials such as ABS and PC/ABS. With a strong focus on precision and efficiency, the company continuously improves its production systems, especially in pellet packaging where accuracy directly impacts cost control and customer satisfaction.

Challenges in Traditional Packing Systems

1. Inconsistent Accuracy: Packaging deviations increased costs due to the high value of plastic pellets.
2. Manual Adjustments: Parameter tuning was time-consuming and inefficient for multi-product operations.
3. Frequent Cleaning Requirements: Multi-batch production required frequent cleaning, while existing systems were difficult to maintain and prone to contamination.

General Measure AF-50K Packing Scale Overview

The AF-50K pellet packing scale (three-loadcell version) is engineered for quantitative packaging of free-flowing granular materials such as plastic pellets, rice, and sugar within a range of 10kg to 50kg. It is widely used in industries including chemicals, food processing, animal feed, and agriculture.

Customized Solution for High-Capacity Pellet Packaging

To meet the specific requirements of Kumho-Sunny, General Measure developed a customized AF-50K solution featuring a three-loadcell weighing system. This configuration significantly enhances precision, speed, and operational stability.

Three-Loadcell Technology – Enhanced Accuracy and Performance

Improved Anti-Interference: The three high-precision load cells are symmetrically arranged to reduce the impact of vibration and material shock, ensuring stable and accurate measurements.

High-Speed and High-Accuracy Weighing: The system achieves up to ±25g accuracy and supports output rates of up to 1150 bags per hour, minimizing material loss and optimizing production costs.

Modular Design for Easy Maintenance and Material Changeover

Quick-Disassembly Structure: The weighing hopper features a modular design that simplifies installation, cleaning, and maintenance. This is particularly beneficial for operations requiring frequent material changes.

Sealed Construction: The sealed structure allows for direct washdown, preventing cross-contamination and ensuring hygienic operation.

Independent Control Panel: The touch-screen HMI is separated from the main body, enabling flexible installation and improved operator convenience.

Benefits of Modular Design

• Reduced downtime during maintenance
• Faster material changeover
• Improved operational flexibility

Servo Feeding System for Optimal Filling Control

Dynamic Feeding Control: The servo motor system supports multi-stage feeding (fast, medium, slow) with real-time adjustment based on material flow.

Precision Dosing: Prevents overfilling and ensures consistent bag weight without clumping or shortages, improving packaging quality.

Key Advantages

• Stable and consistent filling process
• Reduced product waste
• Improved packaging quality

Smart Control System for Production Transparency

Real-Time Data Monitoring: The HMI records weight per bag, total output, and production data for easy tracking and analysis.

Data Export Function: USB connectivity allows quick export of production data for reporting and cost management.

Automatic Parameter Optimization: The system automatically adjusts feeding parameters based on target values, reducing manual intervention and human error.

Operational Benefits

• Enhanced production visibility
• Improved accuracy and consistency
• Reduced dependency on operator skills

Improved Productivity and Brand Value

After implementing the AF-50K pellet packing scale, Kumho-Sunny achieved significant improvements in both packaging efficiency and accuracy. The system’s stable performance reduced maintenance costs, while precise packaging enhanced product quality and strengthened brand reputation.

With its advanced technology and customizable design, General Measure continues to deliver high-performance packing solutions that help businesses reduce costs, improve productivity, and maintain competitive advantage in the plastics and rubber industry.

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